Battery Solutions for
Heated Apparel
Engineered battery systems designed specifically for wearable heated apparel, balancing power output, comfort, safety, and long-term reliability at the system level.
More Than Just a Battery Pack
A battery solution for heated apparel is a system-level power architecture, not a standalone battery pack.
It is designed to deliver stable thermal output while accounting for wearability, safety protection, and regulatory requirements.
System Components
- Customized Battery Management System (BMS)
- Ergonomic Housing Design
- User Interface & Control Integration
- Thermal Regulation Logic
- Connector & Cabling Architecture
- Environmental Protection (Water/Impact)
End-to-End Engineering Capabilities
Reliable battery performance in heated apparel depends on engineering control across the entire battery lifecycle, from architecture design to validation and production.
Requirement mapping: heating power, runtime targets, garment constraints, market requirements
BMS & protection design: safety thresholds and fault handling
Controller matching: output stability, heat-level logic, UX requirements
Prototype build & validation: basic electrical checks, thermal behavior, connector reliability
Reliability screening: aging, vibration/handling simulation (only list what you actually do)
Pilot run to mass production: consistency controls and incoming/outgoing inspection
Cell & pack architecture: voltage/capacity selection, parallel/series design, enclosure constraints
Battery Solutions by Application
Application
Voltage System
Capacity Range
Key Requirement
Heated Gloves
3.7V / 7.4V
2000mAh - 3000mAh
Compact size, curved form factor for comfort
Heated Socks / Insoles
3.7V
2200mAh - 4000mAh
Ultra-slim profile, remote control integration
Heated Jackets / Vests
5V (USB) / 7.4V / 12V
5000mAh - 10000mAh
High output for multi-zone heating, USB-C PD
Base Layers
7.4V
2200mAh - 4000mAh
Lightweight, washability protection
Industrial Workwear
12V / 24V
5000mAh - 20000mAh
Ruggedized casing, extended runtime, impact resistance
Safety & Compliance Built-In
Battery safety in heated apparel is not an add-on feature, but a design constraint defined at the system level.
Multi-Level Protection
- Over-charge & Over-discharge Protection
- Short Circuit Prevention Logic
- NTC Thermal Monitoring & Cut-off
- Cell Balancing for Pack Longevity
- Redundant Safety Circuits
Compliance Readiness
Our designs are pre-validated to meet stringent international standards, streamlining your certification process.
RoHS
FCC
UL 2054
UN 38.3
IEC 62133
Comfort, Wearability & Industrial Design
In wearable heated apparel, battery form factor decisions directly influence pressure points, mobility, and long-term wearing comfort.. We focus on the “wearability” of power, ensuring that the battery integrates naturally with the garment without causing discomfort or restricting movement.
By utilizing curved cell technology and slim-profile housings, we create battery packs that contour to the body. Weight distribution is optimized to prevent sagging or imbalance in the apparel.
Our industrial design team considers tactile feedback, button placement, and visual indicators to ensure the user interface is intuitive, even when wearing gloves.
OEM & ODM Battery Solution Support
OEM and ODM battery solution support focuses on reducing development risk while ensuring system compatibility and production consistency.
OEM Services
Manufacturing based on your existing specifications and designs.
- Build-to-print manufacturing
- Cost-down engineering analysis
- Supply chain consolidation
OEM Services
Manufacturing based on your existing specifications and designs.
- Build-to-print manufacturing
- Cost-down engineering analysis
- Supply chain consolidation
Battery System Matching Logic
A common failure point in heated apparel is the mismatch between the battery’s output characteristics and the heating element’s requirements. Using an off-the-shelf power bank with a specialized heating system often leads to poor performance or safety risks.
Improper matching can result in rapid voltage sag, premature cutoff, or overheating of the connector terminals. Our system-level approach ensures that the battery’s discharge curve is perfectly aligned with the load profile of the heating elements, guaranteeing consistent warmth and maximizing runtime.